101605-9550 ZEXEL 9 400 615 385 BOSCH INJECTION-PUMP ASSEMBLY 9400615385 1016059550 11950351020


101605-9550 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 385 9400615385
ZEXEL 101605-9550 1016059550
YANMAR 11950351020 11950351020

Service parts 101605-9550 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8660
3. GOVERNOR 105419-2710
4. SUPPLY PUMP 105220-7040
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101605-9550 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 385 9400615385
ZEXEL 101605-9550 1016059550
YANMAR 11950351020 11950351020


Zexel num
Bosch num
Firm num
Name
101605-9550 
9 400 615 385 
11950351020  YANMAR
INJECTION-PUMP ASSEMBLY
6LYL K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   129.5 126.9 132.1
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.1+-0.5
Pump speed r/min   400 400 400
Each cylinder's injection qty mm3/st.   20 18 22
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 125
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9550
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101605-9550
F:Full speed I:Idle (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=19deg+-5deg b=15deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101605-9550
N:Pump normal S:Stop the pump.
----------

----------
a=35.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101605-9550
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




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