101605-9331 ZEXEL 9 400 610 696 BOSCH INJECTION-PUMP ASSEMBLY 9400610696 1016059331


101605-9331 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 696 9400610696
ZEXEL 101605-9331 1016059331

Service parts 101605-9331 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5170
3. GOVERNOR 105401-0800
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0601
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5620
11. Nozzle and Holder 16600-95015
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-7360
15. NOZZLE SET

Include in #1:

101605-9331 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 696 9400610696
ZEXEL 101605-9331 1016059331


Zexel num
Bosch num
Firm num
Name
101605-9331 
101605-9332 
9 400 610 696 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.75 2.7 2.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   105.5 104 107
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   C
Rack position   R1(10.1)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   84.5 82.5 86.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   7+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1(10.1)
Boost pressure kPa   22.7 20 25.4
Boost pressure mmHg   170 150 190
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   10.9
Boost pressure kPa   48 42.7 53.3
Boost pressure mmHg   360 320 400

Test data Ex:

Governor adjustment

Test data 101605-9331
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Main spring setting (5)Set idle sub-spring (6)Boost compensator stroke: BCL (7)Rack difference between N = N1 and N = N2
----------
K=16 L1=12.3+-0.2mm BCL=(0.8)mm N1=1100r/min N2=700r/min
----------

Speed control lever angle

Test data 101605-9331
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101605-9331
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001101

Test data 101605-9331
N:Normal B:When boosted (1)Rack position = aa at boost pressure 0.
----------
aa=12.3+-0.2mm
----------
a=(15deg) b=(7deg)

Timing setting

Test data 101605-9331
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(30deg)




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