Rating:
Information injection-pump assembly
BOSCH
F 019 Z10 986
f019z10986
ZEXEL
101605-9310
1016059310
Service parts 101605-9310 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Include in #1:
101605-9310
as INJECTION-PUMP ASSEMBLY
Include in #2:
104749-5400
as _
Cross reference number
BOSCH
F 019 Z10 986
f019z10986
ZEXEL
101605-9310
1016059310
Zexel num
Bosch num
Firm num
Name
101605-9310
F 019 Z10 986
DPICO
INJECTION-PUMP ASSEMBLY
D2156 Q
D2156 Q
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
1.75
1.7
1.8
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
12.2
Pump speed
r/min
800
800
800
Each cylinder's injection qty
mm3/st.
115.5
113.2
117.8
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
R2
Pump speed
r/min
200
200
200
Each cylinder's injection qty
mm3/st.
20
17
23
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Remarks
Measure rack position.
Measure rack position.
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
113.5
112.5
114.5
Basic
*
Fixing the lever
*
Remarks
Measure rack position.
Measure rack position.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Damper spring setting: DL
(4)Set minimum speed.
(5)Rack difference between N = N1 and N = N2
----------
RT=1 TH=2.1mm DL=R3+-0.5mm N1=1100r/min N2=800r/min
----------
----------
RT=1 TH=2.1mm DL=R3+-0.5mm N1=1100r/min N2=800r/min
----------
Speed control lever angle
F:Full speed
M:Minimum-maximum speed
(1)Stopper bolt setting
(2)Stopper bolt setting
----------
----------
a=(44.5deg)+-5deg b=(13deg)+-5deg
----------
----------
a=(44.5deg)+-5deg b=(13deg)+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=28deg+-5deg b=(35.5deg)+-3deg
----------
----------
a=28deg+-5deg b=(35.5deg)+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Drive side
----------
----------
a=54deg+-5deg b=71deg+-5deg
----------
----------
a=54deg+-5deg b=71deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(130deg)
----------
----------
a=(130deg)
Have questions with 101605-9310?
Group cross 101605-9310 ZEXEL
Dpico
101605-9310
F 019 Z10 986
INJECTION-PUMP ASSEMBLY
D2156
D2156