101605-9300 ZEXEL 9 400 612 034 BOSCH INJECTION-PUMP ASSEMBLY 9400612034 1016059300


101605-9300 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 034 9400612034
ZEXEL 101605-9300 1016059300

Service parts 101605-9300 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9910
3. GOVERNOR 105472-1280
4. SUPPLY PUMP 105210-5490
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101605-9300 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 612 034 9400612034
ZEXEL 101605-9300 1016059300


Zexel num
Bosch num
Firm num
Name
101605-9300 
9 400 612 034 
  DPICO
INJECTION-PUMP ASSEMBLY
D2156 Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   800 800 800
Each cylinder's injection qty mm3/st.   112.5 110.2 114.8
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   R2
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Measure rack position.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   113.5 112.5 114.5
Basic   *
Fixing the lever   *
Remarks
Measure rack position.
 

Test data Ex:

Governor adjustment

Test data 101605-9300
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Damper spring setting: DL (4)Rack difference between N = N1 and N = N2
----------
RT=1 TH=2.1mm DL=R3+-0.5mm N1=1100r/min N2=800r/min
----------

0000000901

Test data 101605-9300
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=(35deg)+-3deg

Stop lever angle

Test data 101605-9300
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=54deg+-5deg b=71deg+-5deg

Timing setting

Test data 101605-9300
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




Have questions with 101605-9300?





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