101605-3900 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016053900 6137721621


101605-3900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-3900 1016053900
KOMATSU 6137721621 6137721621

Cross reference number

ZEXEL 101605-3900 1016053900
KOMATSU 6137721621 6137721621


Zexel num
Bosch num
Firm num
Name
101605-3900 
 
6137721621  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   104 103 105
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10 8.5 11.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101605-3900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1. (3)Rack difference between N = N1 and N = N2
----------
K=13 L1=6-0.5mm N1=800r/min N2=500r/min
----------

Speed control lever angle

Test data 101605-3900
F:Full speed I:Idle (1)Speed set at aa (setting at shipping) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(22deg)+-5deg b=(6deg)+-5deg c=(6deg)+-5deg

Stop lever angle

Test data 101605-3900
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=26.5deg+-5deg b=53deg+-5deg




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Group cross 101605-3900 ZEXEL

Komatsu 

101605-3900  
 
6137721621 
INJECTION-PUMP ASSEMBLY
S6D105
 
6138721481 
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INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
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6137721270 
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INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 361 
6138721153 
INJECTION-PUMP ASSEMBLY
S6D110
 
6221711310 
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