101605-3240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016053240


101605-3240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-3240 1016053240

Cross reference number

ZEXEL 101605-3240 1016053240


Zexel num
Bosch num
Firm num
Name
101605-3240 
101605-3242 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   63.2 62.2 64.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.6 8.1 11.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   12.5
Boost pressure kPa   6.7 6.7 6.7
Boost pressure mmHg   50 50 50
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   13.5
Boost pressure kPa   16 12 20
Boost pressure mmHg   120 90 150

Test data Ex:

Governor adjustment

Test data 101605-3240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=11 N1=1250r/min N2=700r/min N3=1250r/min N4=400r/min
----------

Speed control lever angle

Test data 101605-3240
F:Full speed I:Idle S:Stop
----------

----------
a=9deg+-5deg b=26deg+-5deg c=32deg+-3deg

0000001501 LEVER

Test data 101605-3240
(F) P/N: Part number of the shim L1:Thickness (mm) 1. Adjustment of the control lever (1)Perform idling with the control lever (A) contacting the pushrod (B). At this time, confirm that the spring (C) is not compressed by control lever (A)'s operating torque. (2)To set the stop position, compress spring (C) using the control lever (A) and adjust the rack so that it contacts the guide screw (D) at position L2. Then, set and fix using the lock nut (E). Adjust the rack position L2 at this time using the shim (F). (3)Confirm that the control lever (A) returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------




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Group cross 101605-3240 ZEXEL

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