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Information injection-pump assembly
BOSCH
9 400 615 321
9400615321
ZEXEL
101605-0250
1016050250
ISUZU
1156034740
1156034740
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Throttle body Throttle Body Valve Assembly 1016050250 Compatible With Geely Emgrand 7 EC7 JL4G18 SC7 Engine OE Quality
YUZHUIUS Reduce engine load and extend engine life. || Improve fuel utilization and reduce fuel consumption. || Ensure that the engine works smoothly and avoids sharp stalling or instability. || Increased power output to make the car faster in situations such as acceleration and overtaking. || Provides a sensitive response speed, making it easier for the driver to control the acceleration and deceleration of the car.
YUZHUIUS Reduce engine load and extend engine life. || Improve fuel utilization and reduce fuel consumption. || Ensure that the engine works smoothly and avoids sharp stalling or instability. || Increased power output to make the car faster in situations such as acceleration and overtaking. || Provides a sensitive response speed, making it easier for the driver to control the acceleration and deceleration of the car.
Service parts 101605-0250 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
18.1(185)
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 615 321
9400615321
ZEXEL
101605-0250
1016050250
ISUZU
1156034740
1156034740
Zexel num
Bosch num
Firm num
Name
101605-0250
9 400 615 321
1156034740 ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T * K
6BG1-T * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-4120
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.6
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
101
99.5
102.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
113
113
Boost pressure
mmHg
850
850
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.7+-0.5
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
12
10.7
13.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
E
Rack position
10.8++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
105
100
110
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
R1-1.65
Boost pressure
kPa
17.3
13.3
21.3
Boost pressure
mmHg
130
100
160
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
R1(10.6)
Boost pressure
kPa
100
93.3
106.7
Boost pressure
mmHg
750
700
800
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
(6)Boost compensator stroke: BCL
----------
K=14 BCL=1.65+-0.1mm
----------
----------
K=14 BCL=1.65+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=11deg+-5deg b=21deg+-5deg
----------
----------
a=11deg+-5deg b=21deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
(2)Stopper bolt setting
(3)No return spring
----------
aa=0r/min bb=1-0.5mm
----------
a=10deg+-5deg b=55deg+-5deg
----------
aa=0r/min bb=1-0.5mm
----------
a=10deg+-5deg b=55deg+-5deg
0000001501 TAMPER PROOF
Tamperproofing-equipped boost compensator cover installation procedure
(A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads.
(B): Specified torque
(1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque.
(Tightening torque T = T1 maximum)
(2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads.
(Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=7.5deg
----------
a=(110deg)
----------
aa=7.5deg
----------
a=(110deg)
Have questions with 101605-0250?
Group cross 101605-0250 ZEXEL
Isuzu
101605-0250
9 400 615 321
1156034740
INJECTION-PUMP ASSEMBLY
6BG1-T
6BG1-T