101603-9440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016039440 16713z5811

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101603-9440 1016039440

NISSAN-DIESEL 16713Z5811 16713z5811

Service parts 101603-9440 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3810

3. GOVERNOR 105921-3820

4. SUPPLY PUMP 105220-7060

5. AUTOM. ADVANCE MECHANIS 105672-0150

6. COUPLING PLATE 105661-0391

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6690

11. Nozzle and Holder 16600-Z5519

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4650

14. NOZZLE

105015-6380

15. NOZZLE SET

Include in #1:

101603-9440 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-5620 as _

Cross reference number

ZEXEL 101603-9440 1016039440

NISSAN-DIESEL 16713Z5811 16713z5811

Zexel num

Bosch num

Firm num

Name

101603-9440
101603-9460

16713Z5811 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6B * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-1520

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.6

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 65.2 63.6 66.8

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.2 7.4 11

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.6)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 65.2 64.2 66.2

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.65

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 85.9 81.9 89.9

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1(11.6)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 56.5 53.3 59.7

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 82 82 92

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1250--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=E21
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=26.5deg+-5deg b=40.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Have questions with 101603-9440?

Group cross 101603-9440 ZEXEL

101603-9400

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9401

16713Z5773

INJECTION-PUMP ASSEMBLY
FE6B

101603-9410

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9411

16713Z5774

INJECTION-PUMP ASSEMBLY
FE6B

101603-9420

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9421

16713Z5776

INJECTION-PUMP ASSEMBLY
FE6B

Yanmar

101603-9430

9 400 615 298

12861351010

INJECTION-PUMP ASSEMBLY
6GHD

Nissan-Diesel

101603-9440

101603-9460

16713Z5811

INJECTION-PUMP ASSEMBLY
FE6B

Dpico

101603-9450

INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel

101603-9460

16800Z5508

INJECTION-PUMP ASSEMBLY
FE6B

101603-9470

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9471

16800Z5509

INJECTION-PUMP ASSEMBLY
FE6B

101603-9480

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9481

16713Z5814

INJECTION-PUMP ASSEMBLY
FE6B

101603-9490

101603-9850

16700Z5676

INJECTION-PUMP ASSEMBLY
FE6B