Rating:
Information injection-pump assembly
BOSCH
9 400 615 298
9400615298
ZEXEL
101603-9430
1016039430
YANMAR
12861351010
12861351010
Service parts 101603-9430 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Include in #1:
101603-9430
as INJECTION-PUMP ASSEMBLY
Include in #2:
104741-5610
as _
Cross reference number
BOSCH
9 400 615 298
9400615298
ZEXEL
101603-9430
1016039430
YANMAR
12861351010
12861351010
Zexel num
Bosch num
Firm num
Name
101603-9430
9 400 615 298
12861351010 YANMAR
INJECTION-PUMP ASSEMBLY
6GHD K
6GHD K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.8
3.75
3.85
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.2
Pump speed
r/min
1150
1150
1150
Each cylinder's injection qty
mm3/st.
107
104.3
109.7
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
5+-0.5
Pump speed
r/min
250
250
250
Each cylinder's injection qty
mm3/st.
10.5
8.9
12.1
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
100
100
130
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
500--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
800
Advance angle
deg.
1.2
0.7
1.7
Timer adjustment_04
Pump speed
r/min
1100
Advance angle
deg.
3
2.5
3.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)The torque control spring does not operate.
(3)RACK LIMIT
(4)Idle sub spring setting: L1.
----------
K=7 L1=4+-0.1mm
----------
----------
K=7 L1=4+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=(11deg)+-5deg b=(30deg)+-5deg c=49deg+-3deg
----------
----------
a=(11deg)+-5deg b=(30deg)+-5deg c=49deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=20deg+-5deg b=53deg+-5deg
----------
----------
a=20deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
Have questions with 101603-9430?
Group cross 101603-9430 ZEXEL
Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
Yanmar
101603-9430
9 400 615 298
12861351010
INJECTION-PUMP ASSEMBLY
6GHD
6GHD