101603-9430 ZEXEL 9 400 615 298 BOSCH INJECTION-PUMP ASSEMBLY 9400615298 1016039430 12861351010


101603-9430 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 298 9400615298
ZEXEL 101603-9430 1016039430
YANMAR 12861351010 12861351010

Service parts 101603-9430 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3770
3. GOVERNOR 105400-5980
4. SUPPLY PUMP 105220-4610
5. AUTOM. ADVANCE MECHANIS 105634-0190
6. COUPLING PLATE 105663-0240
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4662
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-1791
14. NOZZLE 105015-4240
15. NOZZLE SET

Include in #1:

101603-9430 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 298 9400615298
ZEXEL 101603-9430 1016039430
YANMAR 12861351010 12861351010


Zexel num
Bosch num
Firm num
Name
101603-9430 
9 400 615 298 
12861351010  YANMAR
INJECTION-PUMP ASSEMBLY
6GHD K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   1150 1150 1150
Each cylinder's injection qty mm3/st.   107 104.3 109.7
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   10.5 8.9 12.1
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 100 130
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   500--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-9430
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)The torque control spring does not operate. (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=7 L1=4+-0.1mm
----------

Speed control lever angle

Test data 101603-9430
F:Full speed I:Idle S:Stop
----------

----------
a=(11deg)+-5deg b=(30deg)+-5deg c=49deg+-3deg

Stop lever angle

Test data 101603-9430
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-9430
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101603-9430?





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