101603-9411 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016039411 16713z5774

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101603-9411 1016039411

NISSAN-DIESEL 16713Z5774 16713z5774

Cross reference number

ZEXEL 101603-9411 1016039411

NISSAN-DIESEL 16713Z5774 16713z5774

Zexel num

Bosch num

Firm num

Name

101603-9411

16713Z5774 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6B * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.8

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 66.3 64.7 67.9

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 7.7 11.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.8)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 66.3 65.3 67.3

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 73 69.8 76.2

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1(11.8)

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 83.9 79.9 87.9

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 84 84 94

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 850--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=C43
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=39mm
----------
a=26.5deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Have questions with 101603-9411?

Group cross 101603-9411 ZEXEL

101603-9400

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9401

16713Z5773

INJECTION-PUMP ASSEMBLY
FE6B

101603-9410

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9411

16713Z5774

INJECTION-PUMP ASSEMBLY
FE6B

101603-9420

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9421

16713Z5776

INJECTION-PUMP ASSEMBLY
FE6B

Yanmar

101603-9430

9 400 615 298

12861351010

INJECTION-PUMP ASSEMBLY
6GHD

Nissan-Diesel

101603-9440

101603-9460

16713Z5811

INJECTION-PUMP ASSEMBLY
FE6B

Dpico

101603-9450

INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel

101603-9460

16800Z5508

INJECTION-PUMP ASSEMBLY
FE6B

101603-9470

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9471

16800Z5509

INJECTION-PUMP ASSEMBLY
FE6B

101603-9480

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

101603-9481

16713Z5814

INJECTION-PUMP ASSEMBLY
FE6B

101603-9490

101603-9850

16700Z5676

INJECTION-PUMP ASSEMBLY
FE6B