101603-7131 ZEXEL 9 400 615 162 BOSCH INJECTION-PUMP ASSEMBLY 9400615162 1016037131 1156025371

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 162 9400615162

ZEXEL 101603-7131 1016037131

ISUZU 1156025371 1156025371

Service parts 101603-7131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3620

3. GOVERNOR 105400-5900

4. SUPPLY PUMP 105210-6540

5. AUTOM. ADVANCE MECHANIS 105643-0510

6. COUPLING PLATE 105662-1170

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6771

11. Nozzle and Holder 1-15300-161-1

12. Open Pre:MPa(Kqf/cm2) 22.1(225)

13. NOZZLE-HOLDER 105031-4781

14. NOZZLE 105015-6430

15. NOZZLE SET

Include in #1:

101482-4092 as _

101603-7131 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 162 9400615162

ZEXEL 101603-7131 1016037131

ISUZU 1156025371 1156025371

Zexel num

Bosch num

Firm num

Name

101603-7131

9 400 615 162

1156025371 ISUZU

INJECTION-PUMP ASSEMBLY
6SA1-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.7 4.65 4.75

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 79 78 80

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.8

Pump speed r/min 875 875 875

Average injection quantity mm3/st. 101.6 97.6 105.6

Fixing the lever *

Injection quantity adjustment_03

Adjusting point E

Rack position 5.4+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Timer adjustment

Pump speed r/min 850--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1120

Advance angle deg. 1 0.5 1.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT not operating. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=6 N1=875r/min N2=725r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(2deg)+-5deg b=(16deg)+-5deg c=(5deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(40deg)