101603-6200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016036200


101603-6200 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-6200 1016036200

Cross reference number

ZEXEL 101603-6200 1016036200


Zexel num
Bosch num
Firm num
Name
101603-6200 
101603-6202 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.1
Pump speed r/min   800 800 800
Each cylinder's injection qty mm3/st.   88 85.4 90.6
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   10.5 9 12
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.1)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   88 87 89
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_04
Adjusting point   C
Rack position   R1-0.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   68.5 66.5 70.5
Fixing the lever   *
Boost pressure kPa   28.7 28.7 28.7
Boost pressure mmHg   215 215 215
Injection quantity adjustment_05
Adjusting point   E
Rack position   13.9+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 50 130
Fixing the lever   *
Remarks
After startup boost setting
 
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.1
Boost pressure kPa   19.3 19.3 19.3
Boost pressure mmHg   145 145 145
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1-0.7
Boost pressure kPa   28.7 27.4 30
Boost pressure mmHg   215 205 225
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   R1(12.1+ -0.5)
Boost pressure kPa   45.3 38.6 52
Boost pressure mmHg   340 290 390
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-6200
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Boost compensator stroke
----------
DL=8.4-0.2mm
----------

Speed control lever angle

Test data 101603-6200
F:Full speed
----------

----------
a=13deg+-5deg

0000000901

Test data 101603-6200
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=19.5deg+-3deg b=26deg+-5deg

Stop lever angle

Test data 101603-6200
N:Engine manufacturer's normal use S:Stop the pump. (1)Free (at shipping) (2)Rack position = aa (3)Rack position bb
----------
aa=13.5mm bb=7.5-0.5mm
----------
a=(3.5deg) b=15.5deg+-5deg c=24deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400+-5r/min Ra=9.2mm
----------

Timing setting

Test data 101603-6200
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(1deg)




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