101603-6051 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016036051


101603-6051 INJECTION-PUMP ASSEMBLY
Rating:
26
Buy INJECTION-PUMP ASSEMBLY 101603-6051 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101603-6051 1016036051

Cross reference number

ZEXEL 101603-6051 1016036051


Zexel num
Bosch num
Firm num
Name
101603-6051 
101603-6052 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11
Pump speed r/min   850 850 850
Each cylinder's injection qty mm3/st.   65 63 67
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   10.5 9 12
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   65 64 66
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11)
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   77.5 75.5 79.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1(11)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.5 49.5 53.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   14.1+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   0.8
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   2.6 2.1 3.1
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-6051
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=A10
----------

Speed control lever angle

Test data 101603-6051
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=33deg+-5deg b=40.5deg+-3deg

Stop lever angle

Test data 101603-6051
N:Pump normal S:Stop the pump. (1)Free (at shipping) (2)Rack position = approximately aa. (3)Set the stopper bolt at speed = rated point and rack position = bb. Confirm non-injection. Rack position = cc. (4)After setting the stopper bolt, confirm non-injection at speed dd.
----------
aa=17.4mm bb=(5.4)mm cc=(7.4)mm dd=275r/min
----------
a=17deg+-5deg b=(27deg) c=2deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400+-5r/min Ra=9.2mm
----------

Timing setting

Test data 101603-6051
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(0deg)




Have questions with 101603-6051?





Group cross 101603-6051 ZEXEL

Mitsubishi 

9 400 615 105 
ME032760 
INJECTION-PUMP ASSEMBLY
6D14T
 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 610 093 
ME046100 
INJECTION-PUMP ASSEMBLY
6D16
 
ME035564 
INJECTION-PUMP ASSEMBLY
6D15
 
 
INJECTION-PUMP ASSEMBLY
6D14
 
ME035572 
INJECTION-PUMP ASSEMBLY
6D14
 
 
INJECTION-PUMP ASSEMBLY
6D14
 
ME035644 
INJECTION-PUMP ASSEMBLY
6D14
 
 
INJECTION-PUMP ASSEMBLY
6D14
101603-6051  

101603-6052 
 
 
INJECTION-PUMP ASSEMBLY
6D14
9 400 615 106 
ME035573 
INJECTION-PUMP ASSEMBLY
6D14
 
 
INJECTION-PUMP ASSEMBLY
6D15
 
 
INJECTION-PUMP ASSEMBLY
6D15
9 400 615 107 
ME035626 
INJECTION-PUMP ASSEMBLY
6D15
 
 
INJECTION-PUMP ASSEMBLY
6D15
 
 
INJECTION-PUMP ASSEMBLY
6D15
9 400 615 108 
ME035627 
INJECTION-PUMP ASSEMBLY
6D15
 
 
INJECTION-PUMP ASSEMBLY
6D14T
 
 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 109 
ME035628 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 110 
ME032911 
INJECTION-PUMP ASSEMBLY
6D14CT
Back to top