101603-4821 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016034821 1156023711


101603-4821 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-4821 1016034821
ISUZU 1156023711 1156023711

Service parts 101603-4821 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3530
3. GOVERNOR 105921-2690
4. SUPPLY PUMP 105210-4930
5. AUTOM. ADVANCE MECHANIS 105643-0500
6. COUPLING PLATE 105662-1051
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6941
11. Nozzle and Holder 1-15300-168-1
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-6410
15. NOZZLE SET

Include in #1:

101603-4821 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101603-4821 1016034821
ISUZU 1156023711 1156023711


Zexel num
Bosch num
Firm num
Name
101603-4821 
101603-4822 
 
1156023711  ISUZU
INJECTION-PUMP ASSEMBLY
6SA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   80.2 78.6 81.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   260 260 260
Average injection quantity mm3/st.   10.7 8.7 12.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.6)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   80.2 79.2 81.2
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.25
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   96.4 93.2 99.6
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1(11.6)
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   75 71.8 78.2
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   14.1+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   96.5 96.5 106.5
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1120
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1250
Advance angle deg.   2.7 2.2 3.2
Timer adjustment_03
Pump speed r/min   1350
Advance angle deg.   5.6 5.1 6.1
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-4821
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C53
----------

Speed control lever angle

Test data 101603-4821
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=67.5mm
----------
a=18deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 101603-4821
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-4821
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(40deg)




Have questions with 101603-4821?





Group cross 101603-4821 ZEXEL

Isuzu 

 
1156023280 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023281 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023282 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022151 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156022152 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156022153 
INJECTION-PUMP ASSEMBLY
6BG1-TC
9 400 615 097 
1156022154 
INJECTION-PUMP ASSEMBLY
6BG1-TC
 
1156023710 
INJECTION-PUMP ASSEMBLY
6SA1
101603-4821  

101603-4822 
 
1156023711 
INJECTION-PUMP ASSEMBLY
6SA1
9 400 615 098 
1156023712 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156022741 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 615 099 
1156022742 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
1156023032 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156023033 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156023034 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156023035 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156023036 
INJECTION-PUMP ASSEMBLY
6BG1-TC
 
1156023037 
INJECTION-PUMP ASSEMBLY
6BG1-TC
9 400 615 100 
 
INJECTION-PUMP ASSEMBLY
6BG1-TC

Isuzu 

9 400 615 100 
1156023038 
INJECTION-PUMP ASSEMBLY
6BG1-TC
 
1156023720 
INJECTION-PUMP ASSEMBLY
6BG1TC
 
1156023721 
INJECTION-PUMP ASSEMBLY
6BG1TC
9 400 615 101 
 
INJECTION-PUMP ASSEMBLY
6BG1-TC

Isuzu 

9 400 615 101 
1156023722 
INJECTION-PUMP ASSEMBLY
6BG1-TC
 
1156024300 
INJECTION-PUMP ASSEMBLY
6BG1N
 
1156024301 
INJECTION-PUMP ASSEMBLY
6BG1N
 
1156024310 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022602 
INJECTION-PUMP ASSEMBLY
6BG1S
9 400 615 102 
1156022603 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156024320 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156024321 
INJECTION-PUMP ASSEMBLY
6BG1S
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