101603-4640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016034640 1156022610


101603-4640 INJECTION-PUMP ASSEMBLY
Rating:
13
Buy INJECTION-PUMP ASSEMBLY 101603-4640 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101603-4640 1016034640
ISUZU 1156022610 1156022610

Cross reference number

ZEXEL 101603-4640 1016034640
ISUZU 1156022610 1156022610


Zexel num
Bosch num
Firm num
Name
101603-4640 
101603-4643 
 
1156022610  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1S *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.4 70.8 74
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   8.2 6.9 9.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.2)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.4 71.4 73.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.05
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   80.6 76.6 84.6
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   93 93 101
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1275--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1225
Advance angle deg.   0.5
Load   3/4
Timer adjustment_03
Pump speed r/min   1275
Advance angle deg.   0.5
Load   4/4
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   5.5 5 6
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-4640
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C50
----------

Speed control lever angle

Test data 101603-4640
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=42deg+-5deg b=36deg+-3deg

Stop lever angle

Test data 101603-4640
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-4640
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(60deg)




Have questions with 101603-4640?





Group cross 101603-4640 ZEXEL

Isuzu 

 
1156022530 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022531 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022532 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022533 
INJECTION-PUMP ASSEMBLY
6BG1S
9 400 615 090 
1156022534 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156022560 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022561 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022562 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022563 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156022580 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022581 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022582 
INJECTION-PUMP ASSEMBLY
6BG1S
101603-4640  

101603-4643 
 
1156022610 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022611 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022612 
INJECTION-PUMP ASSEMBLY
6BG1S
9 400 615 091 
1156022613 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156022620 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022621 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022622 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022623 
INJECTION-PUMP ASSEMBLY
6BG1-S
9 400 615 092 
1156022624 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156022630 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022631 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022632 
INJECTION-PUMP ASSEMBLY
6BG1S
9 400 615 093 
1156022633 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156022640 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022641 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022642 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022590 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022591 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022592 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022593 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022280 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156022281 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 611 513 
1156022282 
INJECTION-PUMP ASSEMBLY
6BD1-T
Back to top