101603-4130 ZEXEL 9 400 615 073 BOSCH INJECTION-PUMP ASSEMBLY 9400615073 1016034130 1156021230


101603-4130 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 073 9400615073
ZEXEL 101603-4130 1016034130
ISUZU 1156021230 1156021230

Service parts 101603-4130 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2791
3. GOVERNOR 105410-7300
4. SUPPLY PUMP 105210-6530
5. AUTOM. ADVANCE MECHANIS 105644-0021
6. COUPLING PLATE 105662-0630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5442
11. Nozzle and Holder 1-15300-103-2
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-3782
14. NOZZLE 105015-4390
15. NOZZLE SET

Include in #1:

101603-4130 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 073 9400615073
ZEXEL 101603-4130 1016034130
ISUZU 1156021230 1156021230


Zexel num
Bosch num
Firm num
Name
101603-4130 
9 400 615 073 
1156021230  ISUZU
INJECTION-PUMP ASSEMBLY
6QA1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-0220
Overflow valve opening pressure kPa   147 113 181
Overflow valve opening pressure kgf/cm2   1.5 1.15 1.85
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   75.4 74.4 76.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.6
Pump speed r/min   725 725 725
Average injection quantity mm3/st.   130.8 128.8 132.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 7.7 12.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.8 0.1 0.8
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2 1.5 2.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   4 4 4
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101603-4130
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=6 L1=9.2+0.5mm
----------

Speed control lever angle

Test data 101603-4130
F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=6deg+-5deg b=5deg+-5deg c=23deg+-5deg d=32deg+-3deg

Stop lever angle

Test data 101603-4130
N:Pump normal S:Stop the pump.
----------

----------
a=10deg+-5deg b=53deg+-5deg

0000001501 LEVER

Test data 101603-4130
1. Variable lever adjustment (1)Set lever (a) in the idle position. (2)Set lever (c) at the dead point using screw (b) and then fix using bolt (d). (3)When the dead point position cannot be obtained, set the lever (c) at the position closest to the dead point (at the end of the elongated hole) (in the direction of arrow A).
----------

----------

Timing setting

Test data 101603-4130
(1)Pump vertical direction (2)Position of timer's threaded hole at the No. 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(60deg)




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