101603-4062 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016034062 1156020032


101603-4062 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-4062 1016034062
ISUZU 1156020032 1156020032

Cross reference number

ZEXEL 101603-4062 1016034062
ISUZU 1156020032 1156020032


Zexel num
Bosch num
Firm num
Name
101603-4062 
101603-4063 
 
1156020032  ISUZU
INJECTION-PUMP ASSEMBLY
6SA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   89.5 87.9 91.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.4 8.4 12.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   89.5 88.5 90.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   C
Rack position   R1-0.2
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   79.7 78.1 81.3
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   14.5+-0. 5
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   107.7 107.7 117.7
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_05
Pump speed r/min   1350
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-4062
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=62
----------

Speed control lever angle

Test data 101603-4062
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=18deg+-5deg b=(29deg)+-3deg

Stop lever angle

Test data 101603-4062
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-4062
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(40deg)




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