101603-2480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032480 220205130a


101603-2480 INJECTION-PUMP ASSEMBLY
Rating:
69
Buy INJECTION-PUMP ASSEMBLY 101603-2480 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101603-2480 1016032480
HINO 220205130A 220205130a

Service parts 101603-2480 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5430
3. GOVERNOR 105401-1010
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS 105672-0470
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4270
11. Nozzle and Holder 23600-2820A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105025-0570
15. NOZZLE SET

Include in #1:

101603-2480 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101603-2480 1016032480
HINO 220205130A 220205130a


Zexel num
Bosch num
Firm num
Name
101603-2480 
101603-2481 
 
220205130A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   119 117.5 120.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   28.7 28.7
Boost pressure mmHg   215 215
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   9 8 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 135 145
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   R1-1
Boost pressure kPa   8 8 8
Boost pressure mmHg   60 60 60
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   R1(10.1)
Boost pressure kPa   18 14 22
Boost pressure mmHg   135 105 165
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2480
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerances for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=12 BCL=1+-0.1mm
----------

Speed control lever angle

Test data 101603-2480
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101603-2480
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101603-2480
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101603-2480
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101603-2480?





Group cross 101603-2480 ZEXEL

Hino 

101603-2480  

101603-2481 
 
220205130A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220205130B 
INJECTION-PUMP ASSEMBLY
9 400 611 386 
220205130B 
INJECTION-PUMP ASSEMBLY
9 400 611 386 
S220205130 
INJECTION-PUMP ASSEMBLY
Back to top