101603-2110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032110 220008360a


101603-2110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-2110 1016032110
HINO 220008360A 220008360a

Cross reference number

ZEXEL 101603-2110 1016032110
HINO 220008360A 220008360a


Zexel num
Bosch num
Firm num
Name
101603-2110 
101603-2111 
 
220008360A  HINO
INJECTION-PUMP ASSEMBLY
J-2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131425-0620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.2
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   87 85 89
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   630 630 630
Each cylinder's injection qty mm3/st.   13 12 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.2)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   87 86 88
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.65
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   101 97 105
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-0.95 )
Pump speed r/min   580 580 580
Average injection quantity mm3/st.   66 62 70
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.15
Pump speed r/min   1160 1160 1160
Average injection quantity mm3/st.   90.5 86.5 94.5
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 120 130
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Load   1/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.3
Load   1/5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1.25 0.95 1.55
Load   5/5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   (1190++)
Advance angle deg.   1.25 0.95 1.55
Load   2/5
Remarks
Measure the actual speed.
 
Timer adjustment_05
Pump speed r/min   1255-50
Advance angle deg.   1.25 0.95 1.55
Load   5/5
Timer adjustment_06
Pump speed r/min   1420-50
Advance angle deg.   5.5 5.2 5.8
Load   5/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2110
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=J43
----------

Speed control lever angle

Test data 101603-2110
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=46mm
----------
a=6deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101603-2110
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=38mm
----------
a=0deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-2110
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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Group cross 101603-2110 ZEXEL

Hino 

101603-2110  

101603-2111 
 
220008360A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008361B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008361D 
INJECTION-PUMP ASSEMBLY
J-2
 
220008362B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03H 
 
INJECTION-PUMP ASSEMBLY
F 01G 09U 03J 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 03K 
220008362C 
INJECTION-PUMP ASSEMBLY
J-2
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