101603-1620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016031620 me039283


101603-1620 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-1620 1016031620
MITSUBISHI ME039283 me039283

Service parts 101603-1620 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9530
3. GOVERNOR 105490-4780
4. SUPPLY PUMP 105210-4640
5. AUTOM. ADVANCE MECHANIS 105643-0030
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5261
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4860
15. NOZZLE SET

Include in #1:

101603-1620 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101603-1620 1016031620
MITSUBISHI ME039283 me039283


Zexel num
Bosch num
Firm num
Name
101603-1620 
 
ME039283  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   850 850 850
Each cylinder's injection qty mm3/st.   88 85.8 90.2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.2+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   10.5 9 12
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   88 87 89
Fixing the lever   *
Boost pressure kPa   58.7 58.7
Boost pressure mmHg   440 440
Injection quantity adjustment_04
Adjusting point   D
Rack position   11.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   67 65 69
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   11.5
Boost pressure kPa   22.7 21.4 24
Boost pressure mmHg   170 160 180
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   12.5
Boost pressure kPa   45.3 38.6 52
Boost pressure mmHg   340 290 390
Timer adjustment
Pump speed r/min   1190--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1140
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-1620
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke (3)Boost pressure: not less than BP1 (4)Boost pressure: not less than BP2
----------
DL=6-0.2mm BP1=58.7kPa(440mmHg) BP2=0kPa(0mmHg)
----------

Speed control lever angle

Test data 101603-1620
F:Full speed
----------

----------
a=9.5deg+-5deg

0000000901

Test data 101603-1620
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=35deg+-3deg b=50.5deg+-5deg

Stop lever angle

Test data 101603-1620
N:Pump normal S:Stop the pump.
----------

----------
a=0deg+-5deg b=41.5deg+-5deg

Timing setting

Test data 101603-1620
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(2deg)




Have questions with 101603-1620?





Group cross 101603-1620 ZEXEL

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