Rating:
Information injection-pump assembly
ZEXEL
101603-1480
1016031480
MITSUBISHI
ME035815
me035815
Cross reference number
ZEXEL
101603-1480
1016031480
MITSUBISHI
ME035815
me035815
Zexel num
Bosch num
Firm num
Name
101603-1480
ME035815 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15 * K
6D15 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-3720
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
6
Pump speed
r/min
850
850
850
Each cylinder's injection qty
mm3/st.
74.5
72.3
76.7
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
D
Rack position
3.7+-0.5
Pump speed
r/min
500
500
500
Each cylinder's injection qty
mm3/st.
11
7.7
14.3
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(6)
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
74.5
73.5
75.5
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1(6)
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
85.6
82.3
88.9
Difference in delivery
mm3/st.
6.6
6.6
6.6
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
4.3+-0.5
Pump speed
r/min
275
275
275
Each cylinder's injection qty
mm3/st.
11
9.4
12.6
Fixing the rack
*
Remarks
(check)
(check)
Injection quantity adjustment_06
Adjusting point
E
Rack position
R2(5.5)
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
65.5
64.5
66.5
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1200
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1350
Advance angle
deg.
2.4
1.9
2.9
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)RACK LIMIT: RAL
(2)Set using full load set screw.
----------
RAL=8.7+0.2mm
----------
----------
RAL=8.7+0.2mm
----------
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=0deg+-5deg b=33deg+-5deg
----------
----------
a=0deg+-5deg b=33deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark '2' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=14deg
----------
a=(80deg)
----------
aa=14deg
----------
a=(80deg)
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Mitsubishi
M.Bishi-Hi.-Nag
Mitsubishi
101603-1480
ME035815
INJECTION-PUMP ASSEMBLY
6D15
6D15