101603-1212 ZEXEL 9 400 615 013 BOSCH INJECTION-PUMP ASSEMBLY 9400615013 1016031212 me039665


101603-1212 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 013 9400615013
ZEXEL 101603-1212 1016031212
MITSUBISHI ME039665 me039665

Service parts 101603-1212 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9510
3. GOVERNOR 105410-5250
4. SUPPLY PUMP 105210-4640
5. AUTOM. ADVANCE MECHANIS 105624-5110
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4632
11. Nozzle and Holder ME036780
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4220
15. NOZZLE SET

Include in #1:

101603-1212 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 013 9400615013
ZEXEL 101603-1212 1016031212
MITSUBISHI ME039665 me039665


Zexel num
Bosch num
Firm num
Name
101603-1212 
101607-1670 
9 400 615 013 
ME039665  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   76.2 75.2 77.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   9.7 8.2 11.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   1200++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1200.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101603-1212
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set at delivery (4)Main spring setting (5)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

Test data 101603-1212
F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery
----------

----------
a=23deg+-5deg b=(2deg) c=7deg+-5deg

Stop lever angle

Test data 101603-1212
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-1212
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)




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Group cross 101603-1212 ZEXEL

Mitsubishi 

 
ME039660 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 012 
 
INJECTION-PUMP ASSEMBLY
6D14T
101603-1212  

101607-1670 
9 400 615 013 
ME039665 
INJECTION-PUMP ASSEMBLY
6D14T
 
 
INJECTION-PUMP ASSEMBLY
6D14T
 
 
INJECTION-PUMP ASSEMBLY
6D14T
 
ME035967 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 014 
ME056152 
INJECTION-PUMP ASSEMBLY
6D22
 
ME056037 
INJECTION-PUMP ASSEMBLY
6D20
9 400 612 330 
ME056155 
INJECTION-PUMP ASSEMBLY
6D22
9 400 615 015 
ME059529 
INJECTION-PUMP ASSEMBLY
6D22C
9 400 615 016 
ME035961 
INJECTION-PUMP ASSEMBLY
6D14
F 019 Z20 463 
ME035962 
INJECTION-PUMP ASSEMBLY
6D14
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