101603-0131 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016030131 1156017532

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101603-0131 1016030131

ISUZU 1156017532 1156017532

Service parts 101603-0131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-4000

3. GOVERNOR 105931-2542

4. SUPPLY PUMP 105220-5220

5. AUTOM. ADVANCE MECHANIS 105644-0170

6. COUPLING PLATE 105661-0730

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6622

11. Nozzle and Holder 1-15300-155-2

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE 105015-6310

15. NOZZLE SET

Include in #1:

101603-0131 as INJECTION-PUMP ASSEMBLY

107692-1340 as _

Cross reference number

ZEXEL 101603-0131 1016030131

ISUZU 1156017532 1156017532

Zexel num

Bosch num

Firm num

Name

101603-0131
101603-4600

1156017532 ISUZU

INJECTION-PUMP ASSEMBLY
6BG1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.6

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 74.5 72.9 76.1

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.6+-0.5

Pump speed r/min 260 260 260

Average injection quantity mm3/st. 9.4 8.1 10.7

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.6)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 74.5 73.5 75.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.25

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 86 82.8 89.2

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position 14.9+-0. 5

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 105 105 113

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1350--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1300

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 2 1.5 2.5

Timer adjustment_04

Pump speed r/min 1500

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=A93
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=42deg+-5deg b=(45deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(60deg)

Have questions with 101603-0131?

Group cross 101603-0131 ZEXEL

Isuzu

101603-0101

9 400 614 996

1156015033

INJECTION-PUMP ASSEMBLY
6BB1

101603-0110

1156015043

INJECTION-PUMP ASSEMBLY
6BB1

101603-0120

101603-0121

1156017510

INJECTION-PUMP ASSEMBLY
6BG1

101603-0121

101603-4590

1156017512

INJECTION-PUMP ASSEMBLY
6BG1

101603-0130

101603-0131

1156017530

INJECTION-PUMP ASSEMBLY
6BG1

101603-0131

101603-4600

1156017532

INJECTION-PUMP ASSEMBLY
6BG1

101603-0140

101603-0142

1156015932

INJECTION-PUMP ASSEMBLY
6BD1

101603-0141

101603-0142

1156015933

INJECTION-PUMP ASSEMBLY
6BD1

101603-0142

9 400 611 325

1156015935

INJECTION-PUMP ASSEMBLY
6BD1

101603-0150

1156015942

INJECTION-PUMP ASSEMBLY
6BD1

101603-0160

101603-0162

1156015952

INJECTION-PUMP ASSEMBLY
6BD1

101603-0161

101603-0162

1156015953

INJECTION-PUMP ASSEMBLY
6BD1

101603-0162

9 400 619 599

1156015955

INJECTION-PUMP ASSEMBLY
6BD1

101603-0170

1156015962

INJECTION-PUMP ASSEMBLY
6BD1

101603-0180

1156015972

INJECTION-PUMP ASSEMBLY
6BD1

101603-0190

1156015982

INJECTION-PUMP ASSEMBLY
6BD1