101602-9660 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029660


101602-9660 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-9660 1016029660

Service parts 101602-9660 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9600
3. GOVERNOR 105412-2040
4. SUPPLY PUMP 105210-3210
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-4120
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.2{175}
13. NOZZLE-HOLDER 105081-4050
14. NOZZLE 105015-3720
15. NOZZLE SET

Include in #1:

101602-9660 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101602-9660 1016029660


Zexel num
Bosch num
Firm num
Name
101602-9660 
 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D2156MT *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1120
Overflow valve opening pressure kPa   137 103 171
Overflow valve opening pressure kgf/cm2   1.4 1.05 1.75
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   127 125.5 128.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   11.5 9.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   10.8
Boost pressure kPa   20 16 24
Boost pressure mmHg   150 120 180
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   13.3
Boost pressure kPa   46.7 40 53.4
Boost pressure mmHg   350 300 400

Test data Ex:

Governor adjustment

Test data 101602-9660
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Boost compensator stroke
----------
K=12 R1=(17.5)mm
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Speed control lever angle

Test data 101602-9660
F:Full speed I:Idle S:Stop
----------

----------
a=(12deg)+-5deg b=(33deg)+-5deg c=32deg+-3deg

0000001501 LEVER

Test data 101602-9660
(F) P/N: Part number of the shim L1:Thickness (mm) 1. Adjustment of the control lever (1)Perform idling with the control lever (A) contacting the pushrod (B). At this time, confirm that the spring (C) is not compressed by control lever (A)'s operating torque. (2)To set the stop position, compress spring (C) using the control lever (A) and adjust the rack so that it contacts the guide screw (D) at position L2. Then, set and fix using the lock nut (E). Adjust the rack position L2 at this time using the shim (F). (3)Confirm that the control lever (A) returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------




Have questions with 101602-9660?





Group cross 101602-9660 ZEXEL

Nissan-Diesel 

9 400 610 092 
16713Z5609 
INJECTION-PUMP ASSEMBLY
FD6T

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 979 
 
INJECTION-PUMP ASSEMBLY
6BB1

Nissan-Diesel 

9 400 610 633 
1679095007 
INJECTION-PUMP ASSEMBLY
NE6T
 
 
INJECTION-PUMP ASSEMBLY
FD6
 
16790Z5569 
INJECTION-PUMP ASSEMBLY
FD6

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D2156MT
101602-9660  
 
 
INJECTION-PUMP ASSEMBLY
D2156MT
 
 
INJECTION-PUMP ASSEMBLY
D2156
 
 
INJECTION-PUMP ASSEMBLY
D2156

Nissan-Diesel 

 
16790Z5570 
INJECTION-PUMP ASSEMBLY
FD6T
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