101602-9400 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029400


101602-9400 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-9400 1016029400

Cross reference number

ZEXEL 101602-9400 1016029400


Zexel num
Bosch num
Firm num
Name
101602-9400 
101602-9401 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   73.2 72.2 74.2
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   14.7 14.7
Boost pressure mmHg   110 110
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   55 54 56
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   14.7 14.7
Boost pressure mmHg   110 110
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   42.6 40.6 44.6
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   7.8+-0.5
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   9.5 7.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   57 57
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   8.7
Boost pressure kPa   4 4 4
Boost pressure mmHg   30 30 30
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   9.3
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60

Test data Ex:

Governor adjustment

Test data 101602-9400
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke
----------
DL=6.5-0.2mm
----------

0000000901

Test data 101602-9400
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=22deg+-3deg

Stop lever angle

Test data 101602-9400
N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=71deg+-5deg

Timing setting

Test data 101602-9400
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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