101602-9290 ZEXEL 9 400 611 592 BOSCH INJECTION-PUMP ASSEMBLY 9400611592 1016029290 12765051010

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 592 9400611592

ZEXEL 101602-9290 1016029290

YANMAR 12765051010 12765051010

Service parts 101602-9290 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-1360

3. GOVERNOR 105400-2250

4. SUPPLY PUMP 105220-4300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0581

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101492-0462 as _

101602-9290 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 592 9400611592

ZEXEL 101602-9290 1016029290

YANMAR 12765051010 12765051010

Zexel num

Bosch num

Firm num

Name

101602-9290

9 400 611 592

12765051010 YANMAR

INJECTION-PUMP ASSEMBLY
6CHL K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0220

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 36.2 34.7 37.7

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6+-0.5

Pump speed r/min 300 300 300

Each cylinder's injection qty mm3/st. 8.7 7.2 10.2

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=14 RAL=16.9+0.2mm L1=5.1-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=19deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(20deg) b=(33deg)

Have questions with 101602-9290?

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6CHL