101602-9221 ZEXEL 9 400 614 971 BOSCH INJECTION-PUMP ASSEMBLY 9400614971 1016029221 65111017220


101602-9221 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 971 9400614971
ZEXEL 101602-9221 1016029221
DAEWOO 65111017220 65111017220

Service parts 101602-9221 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9010
3. GOVERNOR 105410-3141
4. SUPPLY PUMP 105210-3210
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-4120
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.2(175)
13. NOZZLE-HOLDER 105081-4050
14. NOZZLE 105015-3720
15. NOZZLE SET

Include in #1:

101602-9221 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 971 9400614971
ZEXEL 101602-9221 1016029221
DAEWOO 65111017220 65111017220


Zexel num
Bosch num
Firm num
Name
101602-9221 
9 400 614 971 
65111017220  DAEWOO
INJECTION-PUMP ASSEMBLY
D2156 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   800 800 800
Each cylinder's injection qty mm3/st.   112.5 111 114
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   R2(8)
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.7)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   136 135.5 136.5
Basic   *
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101602-9221
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle spring not operating. (3)Idle sub spring setting: L1.
----------
K=12 L1=7-0.2mm
----------

Speed control lever angle

Test data 101602-9221
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(29deg)+-5deg b=(10deg)+-5deg

Stop lever angle

Test data 101602-9221
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-9221
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)




Have questions with 101602-9221?





Group cross 101602-9221 ZEXEL

Daewoo 

9 400 611 232 
 
INJECTION-PUMP ASSEMBLY
D2156
 
 
INJECTION-PUMP ASSEMBLY
D2156
 
 
INJECTION-PUMP ASSEMBLY
D2156

Daewoo 

101602-9221  
9 400 614 971 
65111017220 
INJECTION-PUMP ASSEMBLY
D2156
 
 
INJECTION-PUMP ASSEMBLY
6BB1

Yanmar 

 
 
INJECTION-PUMP ASSEMBLY
6CH

Daewoo 

9 400 612 996 
 
INJECTION-PUMP ASSEMBLY
D2156

Yanmar 

 
 

6CH

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D2156
 
 
INJECTION-PUMP ASSEMBLY
D2156
 
 
INJECTION-PUMP ASSEMBLY
D2156

Yanmar 

9 400 611 592 
12765051010 
INJECTION-PUMP ASSEMBLY
6CHL
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