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101602-9060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029060 12761051070


101602-9060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-9060 1016029060
YANMAR 12761051070 12761051070

Service parts 101602-9060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8040
3. GOVERNOR 105400-0950
4. SUPPLY PUMP 105220-4300
5. AUTOM. ADVANCE MECHANIS 105622-0390
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101492-0432 as _
101602-9060 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-9060 1016029060
YANMAR 12761051070 12761051070


Zexel num Bosch num Firm num Firm Name
101602-9060 
101602-9240  		  12761051070  YANMAR INJECTION-PUMP ASSEMBLY
6CH *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105101-4750
Nozzle   105015-3430
Bosch type code   DLLA150S324NP65
Nozzle holder   105031-4220
Opening pressure MPa   19.6
Opening pressure kgf/cm2   200
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-1.8-790
Overflow valve   131424-0220
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.6
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   56.2 54.7 57.7
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.6
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   18.2 16.4 20
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.8
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   10 9 11
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-9060
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

Test data 101602-9060
F:Full speed I:Idle S:Stop
----------

----------
a=25deg+-5deg b=17deg+-5deg c=32deg+-3deg




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Group cross 101602-9060 ZEXEL

Daewoo 

101602-9020 
101602-9111      INJECTION-PUMP ASSEMBLY
D2156HM
101602-9050 
101602-9120      INJECTION-PUMP ASSEMBLY
D2156

Yanmar 

101602-9060 
101602-9240    12761051070  INJECTION-PUMP ASSEMBLY
6CH

Daewoo 

101602-9070      INJECTION-PUMP ASSEMBLY
D2156
101602-9080      INJECTION-PUMP ASSEMBLY
D2156
101602-9090      INJECTION-PUMP ASSEMBLY
D2156
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