Rating:
Information injection-pump assembly
ZEXEL
101602-9060
1016029060
YANMAR
12761051070
12761051070
Service parts 101602-9060 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
ZEXEL
101602-9060
1016029060
YANMAR
12761051070
12761051070
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105101-4750
Nozzle
105015-3430
Bosch type code
DLLA150S324NP65
Nozzle holder
105031-4220
Opening pressure
MPa
19.6
Opening pressure
kgf/cm2
200
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.8-790
Outer diameter - inner diameter - length (mm) mm 6-1.8-790
Overflow valve
131424-0220
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.6
Pump speed
r/min
1300
1300
1300
Each cylinder's injection qty
mm3/st.
56.2
54.7
57.7
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
4.6
Pump speed
r/min
1300
1300
1300
Each cylinder's injection qty
mm3/st.
18.2
16.4
20
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.8
Pump speed
r/min
200
200
200
Each cylinder's injection qty
mm3/st.
10
9
11
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
----------
K=10
----------
----------
K=10
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=25deg+-5deg b=17deg+-5deg c=32deg+-3deg
----------
----------
a=25deg+-5deg b=17deg+-5deg c=32deg+-3deg