101602-8980 ZEXEL 9 400 611 895 BOSCH INJECTION-PUMP ASSEMBLY 9400611895 1016028980 1156033710


101602-8980 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 895 9400611895
ZEXEL 101602-8980 1016028980
ISUZU 1156033710 1156033710

Service parts 101602-8980 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-8410
3. GOVERNOR 105411-2250
4. SUPPLY PUMP 105220-6640
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156643-2020
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-5120
11. Nozzle and Holder 1-15300-394-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4750
14. NOZZLE 105025-3030
15. NOZZLE SET

Include in #1:

101602-8980 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 611 895 9400611895
ZEXEL 101602-8980 1016028980
ISUZU 1156033710 1156033710


Zexel num
Bosch num
Firm num
Name
101602-8980 
101602-8981 
9 400 611 895 
1156033710  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   101 99.5 102.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   113 113
Boost pressure mmHg   850 850
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 100 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.65
Boost pressure kPa   17.3 13.3 21.3
Boost pressure mmHg   130 100 160
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.6)
Boost pressure kPa   100 93.3 106.7
Boost pressure mmHg   750 700 800

Test data Ex:

Governor adjustment

Test data 101602-8980
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=14 BCL=1.65+-0.1mm
----------

Speed control lever angle

Test data 101602-8980
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101602-8980
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=32deg+-5deg b=(55deg)

Timing setting

Test data 101602-8980
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=7.5deg
----------
a=(100deg)




Have questions with 101602-8980?





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