101602-7660 ZEXEL 9 400 611 695 BOSCH INJECTION-PUMP ASSEMBLY 9400611695 1016027660 1156028100


101602-7660 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 695 9400611695
ZEXEL 101602-7660 1016027660
ISUZU 1156028100 1156028100

Service parts 101602-7660 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8020
3. GOVERNOR 105954-0170
4. SUPPLY PUMP 105220-4781
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-5520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4823
11. Nozzle and Holder 1-15300-104-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-7660 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 611 695 9400611695
ZEXEL 101602-7660 1016027660
ISUZU 1156028100 1156028100


Zexel num
Bosch num
Firm num
Name
101602-7660 
9 400 611 695 
1156028100  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1-T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (7.6)
Vist V   2.48 2.48 2.48
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   58 56.5 59.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Injection quantity adjustment_02
Rack position   (5.9)
Vist V   2.8 2.7 2.9
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -14 14

Test data Ex:

Speed control lever angle

Test data 101602-7660
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=16mm bb=1mm
----------
a=19deg+-5deg b=29deg+-5deg

0000000901

Test data 101602-7660
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(90deg)

Stop lever angle

Test data 101602-7660
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




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