101602-7500 ZEXEL F 019 Z10 595 BOSCH INJECTION-PUMP ASSEMBLY f019z10595 1016027500 1156028060


101602-7500 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 595 f019z10595
ZEXEL 101602-7500 1016027500
ISUZU 1156028060 1156028060

Service parts 101602-7500 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8130
3. GOVERNOR 105419-0910
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-3120
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6471
11. Nozzle and Holder 8-97022-096-1
12. Open Pre:MPa(Kqf/cm2) 14.7(150)
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105015-8850
15. NOZZLE SET

Include in #1:

101602-7500 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 019 Z10 595 f019z10595
ZEXEL 101602-7500 1016027500
ISUZU 1156028060 1156028060


Zexel num
Bosch num
Firm num
Name
101602-7500 
101602-7501 
F 019 Z10 595 
1156028060  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   57.6 56.6 58.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-7500
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
K=12 N1=1200r/min N2=400r/min
----------

Speed control lever angle

Test data 101602-7500
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(25deg)+-5deg b=(120deg)+-5deg

Stop lever angle

Test data 101602-7500
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-7500
(1)Pump vertical direction (2)Position of gear mark 'C' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)




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Group cross 101602-7500 ZEXEL

Isuzu 

101602-7500  

101602-7501 
F 019 Z10 595 
1156028060 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156028061 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 900 
1156028062 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156028080 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 614 901 
1156028081 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156028070 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 902 
1156028071 
INJECTION-PUMP ASSEMBLY
6BD1
F 019 Z10 357 
1156026870 
INJECTION-PUMP ASSEMBLY
6BG1-T
F 019 Z10 358 
1156026871 
INJECTION-PUMP ASSEMBLY
6BG1-T
F 019 Z10 359 
1156026872 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 614 903 
1156026873 
INJECTION-PUMP ASSEMBLY
6BG1-T
 
1156028140 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156028590 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156028591 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 610 585 
1156028592 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 904 
1156028520 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 905 
1156028530 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 611 432 
1156028540 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 906 
1156028560 
INJECTION-PUMP ASSEMBLY
6BD1
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