101602-5130 ZEXEL 9 400 619 575 BOSCH INJECTION-PUMP ASSEMBLY 9400619575 1016025130 220206490a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 619 575 9400619575

ZEXEL 101602-5130 1016025130

HINO 220206490A 220206490a

Service parts 101602-5130 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-6870

3. GOVERNOR 105419-5240

4. SUPPLY PUMP 105210-6060

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-1520

7. COUPLING PLATE 156639-8920

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-5381

11. Nozzle and Holder 236003601A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-2010

14. NOZZLE 105025-4380

15. NOZZLE SET

Include in #1:

101432-0950 as _

101602-5130 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 575 9400619575

ZEXEL 101602-5130 1016025130

HINO 220206490A 220206490a

Zexel num

Bosch num

Firm num

Name

101602-5130

9 400 619 575

220206490A HINO

INJECTION-PUMP ASSEMBLY
J08C-T K 14BN INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-8120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.8 3.77 3.83

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.1

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 117 115 119

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 107.5 104.5 110.5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 6.5+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 12.5 11.5 13.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point E

Rack position 10.5++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 150 150 160

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=11
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=21deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)Normal
----------
aa=6mm bb=0r/min
----------
a=19deg+-5deg b=53deg+-5deg