101602-4870 ZEXEL 9 400 611 384 BOSCH INJECTION-PUMP ASSEMBLY 9400611384 1016024870 1156021281


101602-4870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 384 9400611384
ZEXEL 101602-4870 1016024870
ISUZU 1156021281 1156021281

Service parts 101602-4870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4390
3. GOVERNOR 105410-9020
4. SUPPLY PUMP 105220-5031
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE 156635-1820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5792
11. Nozzle and Holder 8-94130-074-3
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-3391
14. NOZZLE 105015-4740
15. NOZZLE SET

Include in #1:

101602-4870 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 384 9400611384
ZEXEL 101602-4870 1016024870
ISUZU 1156021281 1156021281


Zexel num
Bosch num
Firm num
Name
101602-4870 
9 400 611 384 
1156021281  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   60.6 58.6 62.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   62.8 61.3 64.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   5.9+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   9.4 8 10.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-4870
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=17
----------

Speed control lever angle

Test data 101602-4870
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101602-4870
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-4870
(1)Pump vertical direction (2)Position of flywheel's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(10deg)




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