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101602-4380 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024380 1156018390


101602-4380 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-4380 1016024380
ISUZU 1156018390 1156018390

Cross reference number

ZEXEL 101602-4380 1016024380
ISUZU 1156018390 1156018390


Zexel num Bosch num Firm num Firm Name
101602-4380    1156018390  ISUZU INJECTION-PUMP ASSEMBLY
6BD1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.3
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   63.8 62.8 64.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   4.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101602-4380
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=17
----------

Speed control lever angle

Test data 101602-4380
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=15deg+-5deg

Stop lever angle

Test data 101602-4380
N:Pump normal S:Stop the pump.
----------

----------
a=17deg+-5deg b=46deg+-5deg




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Group cross 101602-4380 ZEXEL

Isuzu 

101602-4300 
101602-4303    1150618100  INJECTION-PUMP ASSEMBLY
6SA1T
101602-4301 
101602-4303    1156018101  INJECTION-PUMP ASSEMBLY
6SA1T
101602-4302 
101602-4303    1156021350  INJECTION-PUMP ASSEMBLY
6SA1T
101602-4303 
101603-7090  9 400 614 835  1156021351  INJECTION-PUMP ASSEMBLY
6SA1T
101602-4310    1156017870  INJECTION-PUMP ASSEMBLY
6BD1T
101602-4320    1156017880  INJECTION-PUMP ASSEMBLY
6BD1T
101602-4330    1156018150  INJECTION-PUMP ASSEMBLY
6BD1T
101602-4340    1156018160  INJECTION-PUMP ASSEMBLY
6BD1T
101602-4350  9 400 610 247  1156018340  INJECTION-PUMP ASSEMBLY
6BD1
101602-4360 
101602-4365    1156017900  INJECTION-PUMP ASSEMBLY
6BD1
101602-4362 
101602-4365    1156017901  INJECTION-PUMP ASSEMBLY
6BD1
101602-4363 
101602-4365    1156017902  INJECTION-PUMP ASSEMBLY
6BD1
101602-4364 
101602-4365    1156017903  INJECTION-PUMP ASSEMBLY
6BD1
101602-4365  9 400 614 836  1156017904  INJECTION-PUMP ASSEMBLY
6BD1
101602-4370    1156018360  INJECTION-PUMP ASSEMBLY
6BD1
101602-4380    1156018390  INJECTION-PUMP ASSEMBLY
6BD1
101602-4390 
101602-8070  9 400 614 837  1156018520  INJECTION-PUMP ASSEMBLY
6BD1
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