101602-4203 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024203 1156016572


101602-4203 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-4203 1016024203
ISUZU 1156016572 1156016572

Cross reference number

ZEXEL 101602-4203 1016024203
ISUZU 1156016572 1156016572


Zexel num
Bosch num
Firm num
Name
101602-4203 
101602-4205 
 
1156016572  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.1
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   43.4 39.4 47.4
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.1
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   40.6 39.6 41.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   7.5 6.2 8.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-4203
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Main spring setting
----------
K=6 RAL=13.5+-0.2mm
----------

Speed control lever angle

Test data 101602-4203
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101602-4203
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-4203
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)




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Group cross 101602-4203 ZEXEL

Isuzu 

 
 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156016570 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156016571 
INJECTION-PUMP ASSEMBLY
6BB1
101602-4203  

101602-4205 
 
1156016572 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156016573 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156016574 
INJECTION-PUMP ASSEMBLY
6BB1
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