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101602-3900 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016023900 6138711650


101602-3900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-3900 1016023900
KOMATSU 6138711650 6138711650

Cross reference number

ZEXEL 101602-3900 1016023900
KOMATSU 6138711650 6138711650


Zexel num
Bosch num
Firm num
Name
101602-3900 
 
6138711650  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D110 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   89 88 90
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 10.8 13.2
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-3900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=16 N1=750r/min N2=400r/min
----------

Speed control lever angle

Test data 101602-3900
F:Full speed I:Idle (1)Pump speed = aa (2)Pump speed = bb (3)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=27deg+-5deg b=8deg+-5deg c=7deg+-5deg

Stop lever angle

Test data 101602-3900
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=27deg+-5deg b=53deg+-5deg




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Group cross 101602-3900 ZEXEL

Komatsu 

101602-3900  
 
6138711650 
INJECTION-PUMP ASSEMBLY
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101602-3910  
 
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101602-3930  
 
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101602-3970  
 
6138721910 
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S6D110
101602-3980  

101602-3982 
 
6137721320 
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101602-3982  
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101602-3990  

101602-3991 
 
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101602-3991  

101605-3340 
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