101602-3480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016023480 6136721420


101602-3480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-3480 1016023480
KOMATSU 6136721420 6136721420

Service parts 101602-3480 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2470
3. GOVERNOR 105410-6290
4. SUPPLY PUMP 105210-4570
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0371
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5420
11. Nozzle and Holder 6136-12-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5010
15. NOZZLE SET

Include in #1:

101602-3480 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-3480 1016023480
KOMATSU 6136721420 6136721420


Zexel num
Bosch num
Firm num
Name
101602-3480 
101605-3630 
 
6136721420  KOMATSU
INJECTION-PUMP ASSEMBLY
6D105 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.5
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   31.5 30.5 32.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.5 8.5 10.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-3480
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4 (5)Rack difference between N = N5 and N = N6. (6)Rack difference between N = N7 and N = N8
----------
K=12 RAL=14.6+-0.2mm N1=1175r/min N2=600r/min N3=1175r/min N4=900r/min N5=1175r/min N6=750r/min N7=1175r/min N8=400r/min
----------

Speed control lever angle

Test data 101602-3480
F:Full speed I:Idle S:Stop
----------

----------
a=12deg+-5deg b=23deg+-5deg c=32deg+-3deg




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Group cross 101602-3480 ZEXEL

Komatsu 

 
6136711450 
INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
6D105
 
6136721110 
INJECTION-PUMP ASSEMBLY
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101602-3480  

101605-3630 
 
6136721420 
INJECTION-PUMP ASSEMBLY
6D105
 
 
INJECTION-PUMP ASSEMBLY
6D105
 
6136721430 
INJECTION-PUMP ASSEMBLY
6D105
 
 
INJECTION-PUMP ASSEMBLY
6D105
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