101602-3240 ZEXEL 9 400 614 816 BOSCH INJECTION-PUMP ASSEMBLY 9400614816 1016023240 6137711130


101602-3240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 816 9400614816
ZEXEL 101602-3240 1016023240
KOMATSU 6137711130 6137711130

Service parts 101602-3240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-0880
3. GOVERNOR 105411-0760
4. SUPPLY PUMP 105210-1841
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0330
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4770
11. Nozzle and Holder 6-13011-310-4
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-3390
14. NOZZLE 105015-2860
15. NOZZLE SET

Include in #1:

101602-3240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 816 9400614816
ZEXEL 101602-3240 1016023240
KOMATSU 6137711130 6137711130


Zexel num
Bosch num
Firm num
Name
101602-3240 
9 400 614 816 
6137711130  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   76.5 75.5 77.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   9 8 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   9.7
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   10.7
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200

Test data Ex:

Governor adjustment

Test data 101602-3240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque control stroke (3)Boost compensator stroke (4)Boost pressure: BP1 (5)Boost pressure: not less than BP2
----------
K=15 BP1=(33.3)kPa{(250)mmHg} BP2=0kPa(0mmHg)
----------

Speed control lever angle

Test data 101602-3240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=34deg+-5deg

Stop lever angle

Test data 101602-3240
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=42deg+-5deg




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Group cross 101602-3240 ZEXEL

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