101602-3111 ZEXEL 9 400 614 809 BOSCH INJECTION-PUMP ASSEMBLY 9400614809 1016023111 6137711610

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 809 9400614809

ZEXEL 101602-3111 1016023111

KOMATSU 6137711610 6137711610

Service parts 101602-3111 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-0880

3. GOVERNOR 105410-4590

4. SUPPLY PUMP 105210-4231

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0330

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4770

11. Nozzle and Holder 6130-11-3104

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-3390

14. NOZZLE 105015-2860

15. NOZZLE SET

Include in #1:

101402-4370 as _

101602-3111 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 809 9400614809

ZEXEL 101602-3111 1016023111

KOMATSU 6137711610 6137711610

Zexel num

Bosch num

Firm num

Name

101602-3111

9 400 614 809

6137711610 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 95.6 94.6 96.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 94.7 92.7 96.7

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9 7.2 10.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
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K=14 N1=800r/min N2=500r/min L1=6.2-0.5mm
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set speed at bb (setting at shipping). (3)(at shipping)
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aa=750r/min bb=900r/min
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a=4deg+-5deg b=36deg+-5deg c=13deg+-5deg d=32deg+-3deg