101602-2570 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022570 220203750a


101602-2570 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2570 1016022570
HINO 220203750A 220203750a

Service parts 101602-2570 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9640
3. GOVERNOR 105401-0460
4. SUPPLY PUMP 105220-5590
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-9520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4380
11. Nozzle and Holder 23600-1780
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-5090
14. NOZZLE 105015-7080
15. NOZZLE SET

Include in #1:

101602-2570 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101602-2570 1016022570
HINO 220203750A 220203750a


Zexel num
Bosch num
Firm num
Name
101602-2570 
101601-5870 
 
220203750A  HINO
INJECTION-PUMP ASSEMBLY
W06D-TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   146 144 148
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.4+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2
Boost pressure kPa   10.7 8 13.4
Boost pressure mmHg   80 60 100
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(12.2)
Boost pressure kPa   46.7 40 53.4
Boost pressure mmHg   350 300 400

Test data Ex:

Governor adjustment

Test data 101602-2570
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Boost compensator stroke (at N = N1)
----------
K=6 N1=600r/min
----------

Speed control lever angle

Test data 101602-2570
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=28deg+-5deg

Stop lever angle

Test data 101602-2570
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101602-2570
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2570?





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