101602-2540 ZEXEL 9 400 614 781 BOSCH INJECTION-PUMP ASSEMBLY 9400614781 1016022540 220203710a


101602-2540 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 781 9400614781
ZEXEL 101602-2540 1016022540
HINO 220203710A 220203710a

Service parts 101602-2540 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3431
3. GOVERNOR 105400-4701
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0410
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5490
11. Nozzle and Holder 23600-1830
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4060
14. NOZZLE 105015-7180
15. NOZZLE SET

Include in #1:

101602-2540 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 781 9400614781
ZEXEL 101602-2540 1016022540
HINO 220203710A 220203710a


Zexel num
Bosch num
Firm num
Name
101602-2540 
9 400 614 781 
220203710A  HINO
INJECTION-PUMP ASSEMBLY
H06C-TI K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   104.7 102.7 106.7
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.9+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 130 140
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2540
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=6
----------

Speed control lever angle

Test data 101602-2540
F:Full speed I:Idle S:Stop (1)Set the stopper bolt at delivery
----------

----------
a=25deg+-5deg b=17deg+-5deg c=15deg+-5deg

Stop lever angle

Test data 101602-2540
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=4.8mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2540
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101602-2540?





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