101602-2531 ZEXEL 9 400 614 780 BOSCH INJECTION-PUMP ASSEMBLY 9400614780 1016022531 220203671a


101602-2531 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 780 9400614780
ZEXEL 101602-2531 1016022531
HINO 220203671A 220203671a

Service parts 101602-2531 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5030
3. GOVERNOR 105401-0450
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0410
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6500
11. Nozzle and Holder 23600-2290A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4400
14. NOZZLE 105015-8900
15. NOZZLE SET

Include in #1:

101602-2531 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 780 9400614780
ZEXEL 101602-2531 1016022531
HINO 220203671A 220203671a


Zexel num
Bosch num
Firm num
Name
101602-2531 
9 400 614 780 
220203671A  HINO
INJECTION-PUMP ASSEMBLY
H06C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   775 775 775
Average injection quantity mm3/st.   100 98.5 101.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.5+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   775 775 775
Rack position   10.3
Boost pressure kPa   14.4 11.7 17.1
Boost pressure mmHg   110 90 130
Boost compensator adjustment_02
Pump speed r/min   775 775 775
Rack position   11
Boost pressure kPa   22.7 22.7 22.7
Boost pressure mmHg   170 170 170

Test data Ex:

Governor adjustment

Test data 101602-2531
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring (4)Boost compensator stroke
----------
K=5
----------

Speed control lever angle

Test data 101602-2531
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(0deg)+-5deg b=(18deg)+-5deg

Stop lever angle

Test data 101602-2531
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101602-2531
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101602-2531?





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