101602-2150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022150 220202010a


101602-2150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2150 1016022150
HINO 220202010A 220202010a

Cross reference number

ZEXEL 101602-2150 1016022150
HINO 220202010A 220202010a


Zexel num
Bosch num
Firm num
Name
101602-2150 
101602-2153 
 
220202010A  HINO
INJECTION-PUMP ASSEMBLY
W06D *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.05 3.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   34.6 31.6 37.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   40.7 38.7 42.7
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   8.2 6.7 9.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   14.2+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   95 95 105
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2150
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=5
----------

Speed control lever angle

Test data 101602-2150
F:Full speed I:Idle S:Stop
----------

----------
a=32deg+-3deg b=15deg+-5deg c=2deg+-5deg

Timing setting

Test data 101602-2150
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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