101602-2021 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022021 220201411a


101602-2021 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2021 1016022021
HINO 220201411A 220201411a

Service parts 101602-2021 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-1300
3. GOVERNOR 105400-2060
4. SUPPLY PUMP 105210-4350
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0550
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4303
11. Nozzle and Holder 23600-1171
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-4341
14. NOZZLE 105015-3850
15. NOZZLE SET

Include in #1:

101602-2021 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-2021 1016022021
HINO 220201411A 220201411a


Zexel num
Bosch num
Firm num
Name
101602-2021 
101602-2024 
 
220201411A  HINO
INJECTION-PUMP ASSEMBLY
EL100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.85 4.8 4.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   80.5 78.9 82.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.3+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   9.5 8 11
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   14+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   166 156 176
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-2021
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101602-2021
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=0deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101602-2021
N:Pump normal S:Stop the pump.
----------

----------
a=39deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2021
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101602-2021?





Group cross 101602-2021 ZEXEL

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