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101602-1161 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016021161


101602-1161 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-1161 1016021161

Service parts 101602-1161 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8790
3. GOVERNOR 105412-2080
4. SUPPLY PUMP 105210-4661
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156638-8120
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5540
11. Nozzle and Holder ME047437
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-6230
15. NOZZLE SET

Include in #1:

101405-3341 as _
101602-1161 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-1161 1016021161


Zexel num
Bosch num
Firm num
Name
101602-1161 
 
   
INJECTION-PUMP ASSEMBLY
14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   105.1 101.6 108.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.9+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.6 9.1 12.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-1161
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT not operating. (4)Torque spring does not operate. (5)Rack difference between N = N1 and N = N2 (6)At delivery (7)Set idle sub-spring
----------
K=11 N1=700r/min N2=350r/min
----------

Speed control lever angle

Test data 101602-1161
F:Full speed I:Idle (1)Pump speed = aa (2)At delivery (3)Pump speed = bb (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=24deg+-5deg c=(2deg) d=5deg+-5deg

Stop lever angle

Test data 101602-1161
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-1161
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------

----------
a=(0deg)




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