101602-1150 ZEXEL 9 400 611 746 BOSCH INJECTION-PUMP ASSEMBLY 9400611746 1016021150 me070757


101602-1150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 746 9400611746
ZEXEL 101602-1150 1016021150
MITSUBISHI ME070757 me070757

Service parts 101602-1150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9210
3. GOVERNOR 105410-9630
4. SUPPLY PUMP 105210-4640
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-6320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5680
11. Nozzle and Holder ME070516
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-5670
15. NOZZLE SET

Include in #1:

101602-1150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 746 9400611746
ZEXEL 101602-1150 1016021150
MITSUBISHI ME070757 me070757


Zexel num
Bosch num
Firm num
Name
101602-1150 
9 400 611 746 
ME070757  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   98.6 97.6 99.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   15 12.4 17.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-1150
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)At shipping (4)Idle sub spring setting: L1.
----------
K=10 R1=(17.5)mm L1=4-0.5mm
----------

Speed control lever angle

Test data 101602-1150
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping (3)Pump speed = aa (4)Pump speed = bb
----------
aa=750r/min bb=900r/min
----------
a=27deg+-5deg b=(2deg) c=2deg+-5deg d=6deg+-5deg

Stop lever angle

Test data 101602-1150
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-1150
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(0deg)




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