101602-0781 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016020781 1156011651


101602-0781 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-0781 1016020781
ISUZU 1156011651 1156011651

Service parts 101602-0781 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2190
3. GOVERNOR 105410-6060
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3132
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4372
11. Nozzle and Holder 5-15300-103-2
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-3391
14. NOZZLE 105015-3930
15. NOZZLE SET

Include in #1:

101602-0781 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-0781 1016020781
ISUZU 1156011651 1156011651


Zexel num
Bosch num
Firm num
Name
101602-0781 
101602-0782 
 
1156011651  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.3
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   63.8 62.8 64.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-0781
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

Test data 101602-0781
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101602-0781
N:Pump normal S:Stop the pump.
----------

----------
a=17deg+-5deg b=46deg+-5deg




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Group cross 101602-0781 ZEXEL

Isuzu 

9 400 614 704 
1156010333 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156010430 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156010431 
INJECTION-PUMP ASSEMBLY
6BD1-F
9 400 611 940 
1156010283 
INJECTION-PUMP ASSEMBLY
6BD1TG
 
1156010473 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156010343 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156010583 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156010605 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156010642 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156011410 
INJECTION-PUMP ASSEMBLY
6BD1
101602-0781  

101602-0782 
 
1156011651 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 705 
1156011652 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156011113 
INJECTION-PUMP ASSEMBLY
6BB1
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