101602-0700 ZEXEL 9 400 614 704 BOSCH INJECTION-PUMP ASSEMBLY 9400614704 1016020700 1156010333


101602-0700 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 704 9400614704
ZEXEL 101602-0700 1016020700
ISUZU 1156010333 1156010333

Service parts 101602-0700 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8740
3. GOVERNOR 105410-5670
4. SUPPLY PUMP 105220-7260
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156612-7921
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-0700 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 704 9400614704
ZEXEL 101602-0700 1016020700
ISUZU 1156010333 1156010333


Zexel num
Bosch num
Firm num
Name
101602-0700 
101602-8300 
9 400 614 704 
1156010333  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   33.2 31.7 34.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   32.8 31 34.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12.4 11.1 13.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-0700
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Main spring setting (5)Set idle sub-spring
----------
K=16 R1=(17.5)mm
----------

Speed control lever angle

Test data 101602-0700
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13.5deg+-5deg b=32deg+-5deg

Stop lever angle

Test data 101602-0700
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-0700
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)




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Group cross 101602-0700 ZEXEL

Isuzu 

101602-0700  

101602-8300 
9 400 614 704 
1156010333 
INJECTION-PUMP ASSEMBLY
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6BD1
 
1156011113 
INJECTION-PUMP ASSEMBLY
6BB1
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