101602-0670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016020670 1156008771


101602-0670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-0670 1016020670
ISUZU 1156008771 1156008771

Cross reference number

ZEXEL 101602-0670 1016020670
ISUZU 1156008771 1156008771


Zexel num
Bosch num
Firm num
Name
101602-0670 
101602-0671 
 
1156008771  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SEAJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   66.5 65 68
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10.2 8.9 11.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-0670
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring
----------
K=10
----------

Speed control lever angle

Test data 101602-0670
F:Full speed I:Idle D:Dead point
----------

----------
a=18deg+-1deg b=27deg+-5deg c=20deg+-3deg

Stop lever angle

Test data 101602-0670
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=2.5deg+-5deg b=46deg+-5deg

0000001501 LEVER

Test data 101602-0670
1. Variable lever adjustment (1)Fix lever (B) in the beginning of speed increase position using bolts (C) and (D). (2)Temporarily fix the lever (A) at the dead point and measure the lever angle . (3)Fix the lever (A) at the idle lever angle position using the bolt (E). (4)Lock using bolt (G). (5)After completing idle adjustment, loosen the full side stopper bolt (D). (6)Move the lever (A) in the full speed direction. (7)Fix bolt (D) at full speed position. (8)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
----------

----------

Timing setting

Test data 101602-0670
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(100deg)




Have questions with 101602-0670?





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